Covestro Bayblend® W85 XF PC/ASA

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Bayblend® W85 XF PC/ASA Resin Weather Resistant Grade

Covestro Bayblend® W85 XF is a PC/ASA blend engineered for exceptional weather resistance, low-temperature toughness (-30°C), and reliable heat stability (Vicat 132°C). Perfect for outdoor and technical parts needing durability without compromising processability.

Associated Documents

ISO TDS

Typical property data

Physical Properties (Rheological)
  • Melt Volume-Flow Rate: 27 cm³/10 min at 260 °C/5 kg (ISO 1133)
  • Melt Viscosity: 225 Pa·s at 1000 s⁻¹/260 °C (ISO 11443-A)
  • Molding Shrinkage (Parallel): 0.55–0.75% (ISO 2577)
  • Molding Shrinkage (Normal): 0.55–0.75% (ISO 2577)
Mechanical Properties (23 °C/50 % r. h.)
  • Tensile Modulus: 2450 MPa (ISO 527-1,-2)
  • Yield Stress: 63 MPa (ISO 527-1,-2)
  • Yield Strain: 5.0% (ISO 527-1,-2)
  • Stress at Break: 62 MPa (ISO 527-1,-2)
  • Strain at Break: > 50% (ISO 527-1,-2)
  • Izod Notched Impact Strength (23 °C): 45 kJ/m² (ISO 180/A)
  • Izod Notched Impact Strength (-20 °C): 15 kJ/m² (ISO 180/A)
Thermal Properties
  • Deflection Temperature Under Load (1.80 MPa): 109 °C (ISO 75-1,-2)
  • Deflection Temperature Under Load (0.45 MPa): 127 °C (ISO 75-1,-2)
  • Vicat Softening Temperature (50 N, 50 °C/h): 130 °C (ISO 306)
  • Vicat Softening Temperature (50 N, 120 °C/h): 132 °C (ISO 306)
  • Coefficient of Linear Thermal Expansion (Parallel & Normal, 23–55 °C): 0.7 × 10⁻⁴/K (ISO 11359-1,-2)
  • Burning Behavior: UL 94 HB (UL 94)
  • Oxygen Index: 25% (ISO 4589-2)
Electrical Properties (23 °C/50 % r. h.)
  • Relative Permittivity (100 Hz): 3.1 (IEC 60250)
  • Relative Permittivity (1 MHz): 2.8 (IEC 60250)
  • Dissipation Factor (100 Hz): 25 × 10⁻⁴ (IEC 60250)
  • Dissipation Factor (1 MHz): 105 × 10⁻⁴ (IEC 60250)
  • Volume Resistivity: 1 × 10¹⁴ Ohm·m (IEC 62631-3-1)
  • Surface Resistivity: 1 × 10¹⁶ Ohm (IEC 62631-3-2)
  • Electrical Strength: 35 kV/mm (IEC 60243-1)
  • Comparative Tracking Index (CTI): 225 (IEC 60112)
Other Properties (23 °C)
  • Water Absorption (Saturation): 0.5% (ISO 62)
  • Water Absorption (Equilibrium): 0.2% (ISO 62)
  • Density: 1160 kg/m³ (ISO 1183-1)
Processing and Drying Conditions
  • Melt Temperature: 260–280 °C (Standard: 270 °C)
  • Barrel Temperatures:
    • Rear: 230–240 °C
    • Middle: 235–245 °C
    • Front: 240–270 °C
    • Nozzle: 265–275 °C
  • Mold Temperature: 70–90 °C
  • Hold Pressure (% of Injection Pressure): 50–75%
  • Plastic Back Pressure: 50–150 bar
  • Peripheral Screw Speed: 0.05–0.2 m/s
  • Shot-to-Cylinder Size: 30–70%
  • Drying Temperature: 95–110 °C
  • Drying Time: 4 hours
  • Moisture Content (Max): ≤ 0.01%
  • Vent Depth: 0.025–0.075 mm

Features & Benefits

Weather Resistance You Can Trust

With enhanced UV/weather stability, Bayblend® W85 XF withstands decades of sun, rain, and temperature swings—ideal for automotive trims, charging stations, and outdoor enclosures.

Cold-Impact Toughness

It delivers 45 kJ/m² notched impact strength at -30°C, ensuring parts stay crack-free in freezing climates—critical for automotive grilles and industrial housings.

Heat & Processing Efficiency

High Vicat softening (132°C) and optimized melt flow (27 cm³/10min) enable fast, stable injection molding—reducing cycle times and warpage risks.

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Use & Applications

  • Automotive: Grilles, mirror housings, sensor covers.
  • Electronics: EV charging ports, outdoor enclosures.
  • Consumer Goods: Garden tools, sports equipment.
  • Industrial: HVAC components, solar panel frames.
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