Covestro Makrolon® DQ5962 FR PC Resin

Makrolon DQ5962 FR Polycarbonate Granules Flame Retardant Grade

Makrolon® DQ5962 FR is a flame-retardant, UV-stabilized polycarbonate resin engineered for exceptional light diffusion and processability. With an MVR of 5.0 cm³/10 min (300°C/1.2 kg), it balances flow efficiency and safety for demanding applications.

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Typical property data

Physical Properties (Rheological)
  • Melt Volume-Flow Rate (300 °C/1.2 kg): 5.0 cm³/10 min (ISO 1133)
  • Melt Viscosity (50 s⁻¹ at 260 °C): 1840 Pa·s (ISO 11443-A)
  • Melt Viscosity (50 s⁻¹ at 300 °C): 690 Pa·s (ISO 11443-A)
  • Melt Viscosity (1000 s⁻¹ at 260 °C): 500 Pa·s (ISO 11443-A)
  • Melt Viscosity (1000 s⁻¹ at 300 °C): 240 Pa·s (ISO 11443-A)
Mechanical Properties (23 °C/50% Relative Humidity)
  • Tensile Modulus (1 mm/min): 2300 MPa (ISO 527-1/-2)
  • Yield Stress (50 mm/min): 64 MPa (ISO 527-1/-2)
  • Yield Strain (50 mm/min): 6% (ISO 527-1/-2)
  • Nominal Strain at Break (50 mm/min): 42% (ISO 527-1/-2)
  • Stress at Break (50 mm/min): 52 MPa (ISO 527-1/-2)
  • Strain at Break (50 mm/min): 73% (ISO 527-1/-2)
  • Izod Notched Impact Strength (23 °C, 3 mm): 12 kJ/m² (ISO 21305 based on ISO 180/A)
  • Ball Indentation Hardness: >120 N/mm² (ISO 2039-1)
Thermal Properties
  • Temperature of Deflection under Load (1.80 MPa): 123 °C (ISO 75-1/-2)
  • Temperature of Deflection under Load (0.45 MPa): 138 °C (ISO 75-1/-2)
  • Vicat Softening Temperature (50 N; 50 °C/h): 143 °C (ISO 306)
  • Burning Behavior (0.8 mm): UL 94 V-0 (UL 94)
  • Burning Behavior (3.0 mm): UL 94 5VA (UL 94)
  • Glow Wire Flammability Index (GWFI, 0.75 mm/1.5 mm/3.0 mm): 960 °C (IEC 60695-2-12)
  • Glow Wire Ignition Temperature (GWIT, 0.75 mm/1.5 mm/3.0 mm): 850 °C (IEC 60695-2-13)
Other Properties (23 °C)
  • Density: 1190 kg/m³ (ISO 1183-1)
  • Luminous Transmittance (1 mm): 67% (ISO 13468-2)
  • Luminous Transmittance (2 mm): 54% (ISO 13468-2)
  • Luminous Transmittance (3 mm): 46% (ISO 13468-2)
  • Luminous Transmittance (4 mm): 41% (ISO 13468-2)
  • Half Power Angle (1 mm): 44° (Covestro Test)
  • Half Power Angle (3 mm): 58° (Covestro Test)
Processing and Drying Conditions
  • Melt Temperature (Standard): 300 °C
  • Melt Temperature Range: 280–320 °C
  • Barrel Temperature (Rear/Middle/Front/Nozzle): 250–300 °C
  • Mold Temperature: 80–120 °C (ISO 294)
  • Injection Velocity: 200 mm/s (ISO 294)
  • Hold Pressure (injection %): 50–75%
  • Drying Temperature: 120 °C
  • Drying Time: 2–3 hours
  • Moisture Content (Max): ≤0.02%

Features & Benefits

Superior Flame Resistance

It achieves UL 94 V-0 (0.8 mm) and 5VA (3.0 mm) ratings, ensuring compliance in electronics and automotive interiors where fire safety is non-negotiable.

Optimized Light Diffusion

It delivers luminous transmittance up to 67% (1 mm) with wide half-power angles (44°–58°), eliminating hotspots in LED fixtures and displays.

Thermal & Processing Stability

Vicat softening at 143°C and tailored melt viscosity (240–1840 Pa·s) enable consistent injection molding or extrusion of complex, heat-resistant parts.

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Use & Applications

  • LED Lighting: Diffuser plates, lenses (uniform illumination).
  • Electronics: Flame-retardant housings (connectors, power units).
  • Transportation: Interior components (overhead panels, trim).
  • Extrusion Profiles: Light guides, signage with UV stability.
makrolon dq5962 fr pc resin application

FAQs

What is the UL94 rating?

ISO TDS lists V-0 @ 0.8 mm and 5VA @ 3.0 mm. Verify colors/thickness on the current UL Yellow Card.

What is special about this grade?

High light diffusion, UV stabilized, flame retardant, injection/extrusion. Luminous transmittance 67% at 1 mm; half power angle 44° at 1 mm, 58° at 3–4 mm.

Makrolon® DQ5962 FR Related Grades

Disclaimer: Grades below are potential alternatives for comparison only. Not direct drop-in replacements. Typical values from Covestro ISO TDS; verify UL94 colors/thickness on current UL Yellow Card. RoHS/REACH/halogen/PFAS status not confirmed unless report provided.

GradePositioningUL94 (ISO TDS)MVRHDT (1.80 MPa)Notched Impact (23°C/3mm)ColorUV / UL 746C f1
DQ5922 FRLow diffusion; UV; FRV-0 @0.8mm; 5VA @3.0mm5.0 cm³/10min121°CIzod 9CN/AYes / N/A
DQ5942 FRMedium diffusion; UV; FRV-0 @0.8mm; 5VA @3.0mm5.0 cm³/10min120°CIzod 7CN/AYes / N/A
6557Medium viscosity; UV; transparentV-2 @1.5mm; V-0 @3.0mm10 cm³/10min124°CCharpy 70P(C); Izod 65PT/T/OYes / N/A
6487Medium viscosity; 5VA; UVV-0 @1.5mm; 5VA @3.0mm9.0 cm³/10min122°CCharpy 70P(C); Izod 70P(C)OpaqueYes / N/A

👉 Full Portfolio: Browse all 27+ grades on the Covestro Flame Retardant PC Resin Hub.

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