Chimei WONDERLOY® PC-540 J01

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Chimei WONDERLOY PC-540 J01 PC ASA

WONDERLOY® PC-540 J01 Standard Black pre-colored


WONDERLOY PC-540 J01 is a high-performance PC/ASA resin engineered for demanding applications. It combines halogen-free flame retardancy (1.5mm V-0, 2.0mm 5VB, 2.5mm 5VA), exceptional heat resistance (Vicat 107°C), and impact strength, available in standard black and pre-colored options, it balances safety, durability, and design flexibility.

  • Application: Set-top boxes, projectors, computers, communication equipment, consumer electronics products, video game consoles, networking products
  • Character: High heat, halogen-free flame retardant, 1.5mm V-0, 2.0 mm 5VB, 2.5mm 5VA, standard black and pre-colored
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Key technical data (ISO)

  • Flame Retardancy: UL-94 1.5mm V-0 | 2.0mm 5VB | 2.5mm 5VA
  • Thermal Performance: Vicat Softening Temp. 107°C | HDT 83°C (1.8MPa)
  • Mechanical Strength: Tensile Strength 60 MPa | Flexural Modulus 2.5 GPa
  • Electrical Properties: Dielectric Constant 3.1 | Volume Resistivity 1.0E+14 Ω·cm
  • Processing: Melt Flow Index 20 ml/10 min | Mold Shrinkage 0.4–0.6%

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ISO TDSDownload
MSDSDownload
Process GuideDownload
UL Product iQDownload

Superior Flame Retardancy

WONDERLOY PC-540 J01 meets stringent UL-94 standards, achieving V-0 at 1.5mm and 5VB/5VA at thicker gauges. This halogen-free formulation ensures compliance with global safety regulations, making it perfect for enclosures in high-risk environments like networking equipment or gaming consoles.

High Impact & Heat Resistance

With Izod impact strength of 40 KJ/m² (23°C) and a Vicat softening temperature of 107°C, this Wonderloy PC Alloy Resin withstands drops, vibrations, and prolonged heat exposure. Ideal for outdoor electronics or automotive components where durability is non-negotiable.

Electrical Insulation Stability

Boasting a dielectric constant of 3.1 and volume resistivity of 1.0E+14 Ω·cm, Chimei PC-540 J01 ensures reliable insulation in power-sensitive devices like servers, routers, or industrial control systems.

Chimei WONDERLOY PC-540 J01 PC Alloy

Applications

  • Set-top boxes & projectors: Flame-retardant housings for heat-intensive environments.
  • Computers & networking gear: Impact-resistant casings with stable electrical insulation.
  • Consumer electronics & gaming consoles: Sleek, pre-colored parts combining safety and aesthetics.
  • Communication equipment: Durable components for outdoor or industrial use.
Chimei WONDERLOY PC-540 J01 application

Wonderloy® PC-540 J01 Datasheet

Flame Retardant WONDERLOY®  PC-540_J01
Product Description: High heat, Black
PropertiesISO Test MethodTest ConditionUnitPC-540 J01
Melt Flow Index1133 260℃×2.16KGml/10 min20 
Spiral flowCHIMEI260℃,2mm,
V:50%,P:50%		cm40 
Mass Density1183 23 ℃g/cm31.18 
Tensile Strength527 50 mm/min, yieldMPa60 
50 mm/min, breakMPa55 
Tensile Elongation527 50 mm/min%95 
Flexural Strength178 2 mm/minMPa90 
Flexural Modulus2 mm/minGPa2.5 
Izod Impact Strength180/1A23℃, NotchedKJ/m240 
-30℃, NotchedKJ/m2–
Charpy Impact Strength179 23℃, NotchedKJ/m240 
-30℃, NotchedKJ/m2–
Vicat Softening Temp.306 50℃/hr;1KG℃107 
50℃/hr;5KG℃101 
Heat Distortion Temp.75/A1.8MPa, unannealed℃83 
1.8MPa, annealed℃–
Dielectric ConstantIEC 602501MHz—3.1 
Volume ResistivityIEC 60093—Ohm X m3.9E+15
Surface ResistivityIEC 60093—Ohm2.9E+15
Coefficient of Linear Thermal Expansion11359 ––8*10-⁵
Flammability–UL-94–1.5mm V-0
2.0mm 5VB
2.5mm 5VA
Mold Shrinkage294-4–%0.4~0.6
Symbol1043 ––>PC+ABS-
FR(40)<
January 12, 2024
Notes：These are typical properties only and are not to be construed as specifications. Users should confirm results by their own test.

Wonderloy® PC-540 J01 UL Product iQ

WONDERLOY PC-540(Y)(a) | UL Product iQ
File Number: E56070Yellow Card™Polycarbonate/Acrylonitrile Styrene Acrylate (PC/ASA) “WONDERLOY”, furnished as pellets
(Y) – Optional suffix; may be suffixed with one or two alphabet but except H, unconcerned with formula or constituent changed.
(a) – Ball pressure temperature is in accordance with IEC 60695-10-2 Method B.
FLAMMABILITY PROPERTIESVALUETEST METHOD
FlammabilityANSI/UL 94
0.75 mm, Color: ALLHB
0.8 mm, Color: ALLV-2
1.5 mm, Color: ALLV-0
2.0 mm, Color: ALL5VB, V-0
2.5 mm, Color: ALL5VA, V-0
3.0 mm, Color: ALL5VA, V-0
ISO/IEC FLAMMABILITY PROPERTIESVALUETEST METHOD
FlammabilityIEC 60695-11-10
0.75 mm, Color: ALLHB75
0.8 mm, Color: ALLV-2
1.5 mm, Color: ALLV-0
2.0 mm, Color: ALLV-0
2.5 mm, Color: ALLV-0
3.0 mm, Color: ALLV-0
FlammabilityIEC 60695-11-20
2.0 mm, Color: ALL5VB
2.5 mm, Color: ALL5VA
3.0 mm, Color: ALL5VA
Glow Wire Ignition Temperature (GWIT)IEC 60695-2-13
1.5 mm800   °C
3.0 mm750   °C
Glow Wire Flammability Index (GWFI)IEC 60695-2-12
1.5 mm960   °C
3.0 mm960   °C
ELECTRICAL PROPERTIESVALUETEST METHOD
Hot-wire Ignition (HWI)UL 746A
0.75 mmPLC 3
0.8 mmPLC 3
1.5 mmPLC 3
2.0 mmPLC 3
2.5 mmPLC 3
3.0 mmPLC 3
High Amp Arc Ignition (HAI)UL 746A
0.75 mmPLC 3
0.8 mmPLC 3
1.5 mmPLC 3
2.0 mmPLC 3
2.5 mmPLC 3
3.0 mmPLC 2
Comparative Tracking Index (CTI)PLC 2UL 746A
Dielectric Strength32   kV/mmASTM D149
High Voltage Arc Tracking Rate (HVTR)PLC 3
Volume Resistivity1.0E+14   ohms·cmASTM D257/IEC 60093
High Voltage, Low Current Arc ResistancePLC 5
THERMAL PROPERTIESVALUETEST METHOD
Relative Thermal Index – Electrical StrengthUL 746B
0.75 mm60   °C
0.8 mm60   °C
1.5 mm85   °C
2.0 mm85   °C
2.5 mm85   °C
3.0 mm85   °C
Relative Thermal Index – Mechanical ImpactUL 746B
0.75 mm60   °C
0.8 mm60   °C
1.5 mm80   °C
2.0 mm80   °C
2.5 mm80   °C
3.0 mm80   °C
Relative Thermal Index – Mechanical StrengthUL 746B
0.75 mm60   °C
0.8 mm60   °C
1.5 mm80   °C
2.0 mm80   °C
2.5 mm80   °C
3.0 mm80   °C
Ball Pressure Temperature90   °C
PHYSICAL PROPERTIESVALUETEST METHOD
Dimensional Change0.0   %ASTM D1042/ISO 2796

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