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Chimei WONDERLOY PC-540A J01 PC ASA

WONDERLOY® PC-540A J01 Standard Color Flame Retardant


WONDERLOY PC-540A J01 is a high-performance PC/ASA resin engineered for demanding applications. It combines halogen-free flame retardancy, exceptional heat resistance, and impact strength, available in standard black and pre-colored options, it balances safety, durability, and design flexibility.

  • Application: Set-top boxes, projectors, computers, communication equipment, consumer electronics products, video game consoles, networking products
  • Character: High heat, halogen-free flame retardant, 1.5mm V-0, 2.0 mm 5VB, 2.5mm 5VA, standard black and pre-colored
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Key technical data (ISO)

  • Mechanical Strength: High tensile strength (60 MPa) and impact resistance (45 KJ/m²) for durable products.
  • Thermal Stability: Vicat softening point of 108℃, suitable for high-temperature environments.
  • Flame Retardancy: UL-94 V-0 at 1.5mm, 5VA at 2.5mm, ensuring safety.
  • Electrical Insulation: Volume resistivity of 1.0E+14 ohms·cm, dielectric strength of 32 kV/mm.
  • Processability: Melt flow index of 20 ml/10 min, mold shrinkage of 0.4-0.6% for easy molding.

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ISO TDSDownload
MSDSDownload
Process GuideDownload
UL Product iQDownload

Safety First

This material achieves a UL-94 V-0 rating at 1.5mm thickness and a 5VA rating at 2.5mm thickness. This indicates its excellent flame retardant properties, ensuring the safety of electronic devices and consumer products while significantly reducing the risk of fire.

Stays Cool Under Pressure

With a Vicat softening point of 108℃, this material maintains its structural integrity in high-temperature environments. It is ideal for applications such as projectors and computers that require high heat resistance.

Protects Your Circuits

With a volume resistivity of 1.0E+14 ohms·cm and a dielectric strength of 32 kV/mm, this material exhibits excellent electrical insulation properties. It effectively prevents electrical failures and ensures the safe operation of circuits.

Chimei WONDERLOY PC-540A J01 PC Alloy

Applications

  • Set-top boxes
  • Projectors
  • Computers
  • Communication equipment
  • Consumer electronics products
  • Video game consoles
  • Networking products
Chimei WONDERLOY PC-540A J01 application

Wonderloy® PC-540A J01 Datasheet

Flame Retardant WONDERLOY®  PC-540A_J01
Product Description: High heat stability, Black
PropertiesISO Test MethodTest ConditionUnitPC-540A J01
Melt Flow Index1133 260℃×2.16KGml/10 min20 
Spiral flowCHIMEI260℃,2mm,
V:50%,P:50%		cm40 
Mass Density1183 23 ℃g/cm31.18 
Tensile Strength527 50 mm/min, yieldMPa60 
50 mm/min, breakMPa55 
Tensile Elongation527 50 mm/min%80 
Flexural Strength178 2 mm/minMPa90 
Flexural Modulus2 mm/minGPa2.4 
Izod Impact Strength180/1A23℃, NotchedKJ/m245 
-30℃, NotchedKJ/m2–
Charpy Impact Strength179 23℃, NotchedKJ/m245 
-30℃, NotchedKJ/m2–
Vicat Softening Temp.306 50℃/hr;1KG℃108 
50℃/hr;5KG℃101 
Heat Distortion Temp.75/A1.8MPa, unannealed℃83 
1.8MPa, annealed℃–
Dielectric ConstantIEC 602501MHz—3.1 
Volume ResistivityIEC 60093—Ohm X m3.9E+15
Surface ResistivityIEC 60093—Ohm2.9E+15
Coefficient of Linear Thermal Expansion11359 ––8*10-⁵
Flammability–UL-94–1.5mm V-0
2.0mm 5VB
2.5mm 5VA
Mold Shrinkage294-4–%0.4~0.6
Symbol1043 ––>PC+ABS-
FR(40)<
January 12, 2024
Notes：These are typical properties only and are not to be construed as specifications. Users should confirm results by their own test.

Wonderloy® PC-540A J01 UL Product iQ

WONDERLOY PC-540(Y)(a) | UL Product iQ
File Number: E56070Yellow Card™Polycarbonate/Acrylonitrile Styrene Acrylate (PC/ASA) “WONDERLOY”, furnished as pellets
(Y) – Optional suffix; may be suffixed with one or two alphabet but except H, unconcerned with formula or constituent changed.
(a) – Ball pressure temperature is in accordance with IEC 60695-10-2 Method B.
FLAMMABILITY PROPERTIESVALUETEST METHOD
FlammabilityANSI/UL 94
0.75 mm, Color: ALLHB
0.8 mm, Color: ALLV-2
1.5 mm, Color: ALLV-0
2.0 mm, Color: ALL5VB, V-0
2.5 mm, Color: ALL5VA, V-0
3.0 mm, Color: ALL5VA, V-0
ISO/IEC FLAMMABILITY PROPERTIESVALUETEST METHOD
FlammabilityIEC 60695-11-10
0.75 mm, Color: ALLHB75
0.8 mm, Color: ALLV-2
1.5 mm, Color: ALLV-0
2.0 mm, Color: ALLV-0
2.5 mm, Color: ALLV-0
3.0 mm, Color: ALLV-0
FlammabilityIEC 60695-11-20
2.0 mm, Color: ALL5VB
2.5 mm, Color: ALL5VA
3.0 mm, Color: ALL5VA
Glow Wire Ignition Temperature (GWIT)IEC 60695-2-13
1.5 mm800   °C
3.0 mm750   °C
Glow Wire Flammability Index (GWFI)IEC 60695-2-12
1.5 mm960   °C
3.0 mm960   °C
ELECTRICAL PROPERTIESVALUETEST METHOD
Hot-wire Ignition (HWI)UL 746A
0.75 mmPLC 3
0.8 mmPLC 3
1.5 mmPLC 3
2.0 mmPLC 3
2.5 mmPLC 3
3.0 mmPLC 3
High Amp Arc Ignition (HAI)UL 746A
0.75 mmPLC 3
0.8 mmPLC 3
1.5 mmPLC 3
2.0 mmPLC 3
2.5 mmPLC 3
3.0 mmPLC 2
Comparative Tracking Index (CTI)PLC 2UL 746A
Dielectric Strength32   kV/mmASTM D149
High Voltage Arc Tracking Rate (HVTR)PLC 3
Volume Resistivity1.0E+14   ohms·cmASTM D257/IEC 60093
High Voltage, Low Current Arc ResistancePLC 5
THERMAL PROPERTIESVALUETEST METHOD
Relative Thermal Index – Electrical StrengthUL 746B
0.75 mm60   °C
0.8 mm60   °C
1.5 mm85   °C
2.0 mm85   °C
2.5 mm85   °C
3.0 mm85   °C
Relative Thermal Index – Mechanical ImpactUL 746B
0.75 mm60   °C
0.8 mm60   °C
1.5 mm80   °C
2.0 mm80   °C
2.5 mm80   °C
3.0 mm80   °C
Relative Thermal Index – Mechanical StrengthUL 746B
0.75 mm60   °C
0.8 mm60   °C
1.5 mm80   °C
2.0 mm80   °C
2.5 mm80   °C
3.0 mm80   °C
Ball Pressure Temperature90   °C
PHYSICAL PROPERTIESVALUETEST METHOD
Dimensional Change0.0   %ASTM D1042/ISO 2796

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