WONDERLOY® PC-540 High Heat Resistant Material
WONDERLOY PC-540 is a high-performance PC/ABS blend from CHIMEI. This natural-colored resin offers excellent heat resistance and flame retardancy without brominated or chlorinated additives. It’s ideal for electronic housings, achieving V-0 rating at 1.5mm and 5VA at 2.5mm thickness.
- Application: Set-top boxes, projectors, computers, communication equipment, consumer electronics products, video game consoles, networking products
- Character: High heat grade, Non-brominated and non-chlorinated flame retardant, 1.5mm V-0, 2.0 mm 5VB/2.5mm 5VA
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Access essential product documentation including technical data sheets, safety information, environmental certifications, and processing guides. All documents are sourced directly from manufacturers.
WONDERLOY® PC-540 Datasheet
| Flame Retardant WONDERLOY® PC-540 | ||||
| Product Description: High heat | ||||
| Properties | ISO Test Method | Test Condition | Unit | PC-540 |
| Melt Flow Index | 1133 | 260℃×2.16KG | ml/10 min | 20 |
| Spiral flow | CHIMEI | 260℃,2mm, | cm | 40 |
| V:50%,P:50% | ||||
| Mass Density | 1183 | 23 ℃ | g/cm3 | 1.18 |
| Tensile Strength | 527 | 50 mm/min, yield | MPa | 60 |
| 50 mm/min, break | MPa | 55 | ||
| Tensile Elongation | 527 | 50 mm/min | % | 95 |
| Flexural Strength | 178 | 2 mm/min | MPa | 90 |
| Flexural Modulus | 178 | 2 mm/min | GPa | 2.5 |
| Izod Impact Strength | 180/1A | 23℃, Notched | KJ/m2 | 40 |
| -30℃, Notched | KJ/m2 | – | ||
| Charpy Impact Strength | 179 | 23℃, Notched | KJ/m2 | 40 |
| -30℃, Notched | KJ/m2 | – | ||
| Vicat Softening Temp. | 306 | 50℃/hr;1KG | ℃ | 107 |
| 50℃/hr;5KG | ℃ | 101 | ||
| Heat Distortion Temp. | 75/A | 1.8MPa, unannealed | ℃ | 83 |
| 1.8MPa, annealed | ℃ | – | ||
| Dielectric Constant | IEC 60250 | 1MHz | — | 3.1 |
| Volume Resistivity | IEC 60093 | — | Ohm X m | 3.9E+15 |
| Surface Resistivity | IEC 60093 | — | Ohm | 2.9E+15 |
| Coefficient of Linear Thermal Expansion | 11359 | – | – | 8*10⁻⁵ |
| Flammability | – | UL-94 | – | 1.5mm V-0 |
| 2.0mm 5VB | ||||
| 2.5mm 5VA | ||||
| Mold Shrinkage | 294-4 | – | % | 0.4~0.6 |
| Symbol | 1043 | – | – | >PC+ABS- |
| FR(40)< | ||||
| January 12, 2024 | ||||
WONDERLOY® PC-540 UL Product iQ
| WONDERLOY® PC-540(Y)(a) UL Product iQ | ||
| File Number: E56070 | Yellow Card™ | Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) “WONDERLOY”, furnished as pellets |
| (Y) – Optional suffix; may be suffixed with one or two alphabet but except H, unconcerned with formula or constituent changed. | ||
| (a) – Ball pressure temperature is in accordance with IEC 60695-10-2 Method B. | ||
| FLAMMABILITY PROPERTIES | VALUE | TEST METHOD |
| Flammability | ANSI/UL 94 | |
| 0.75 mm, Color: ALL | HB | |
| 0.8 mm, Color: ALL | V-2 | |
| 1.5 mm, Color: ALL | V-0 | |
| 2.0 mm, Color: ALL | 5VB | |
| V-0 | ||
| 2.5 mm, Color: ALL | 5VA | |
| V-0 | ||
| 3.0 mm, Color: ALL | 5VA | |
| V-0 | ||
| ISO/IEC FLAMMABILITY PROPERTIES | VALUE | TEST METHOD |
| Flammability | IEC 60695-11-10 | |
| 0.75 mm, Color: ALL | HB75 | |
| 0.8 mm, Color: ALL | V-2 | |
| 1.5 mm, Color: ALL | V-0 | |
| 2.0 mm, Color: ALL | V-0 | |
| 2.5 mm, Color: ALL | V-0 | |
| 3.0 mm, Color: ALL | V-0 | |
| Flammability | IEC 60695-11-20 | |
| 2.0 mm, Color: ALL | 5VB | |
| 2.5 mm, Color: ALL | 5VA | |
| 3.0 mm, Color: ALL | 5VA | |
| Glow Wire Ignition Temperature (GWIT) | IEC 60695-2-13 | |
| 1.5 mm | 800 °C | |
| 3.0 mm | 750 °C | |
| Glow Wire Flammability Index (GWFI) | IEC 60695-2-12 | |
| 1.5 mm | 960 °C | |
| 3.0 mm | 960 °C | |
| ELECTRICAL PROPERTIES | VALUE | TEST METHOD |
| Hot-wire Ignition (HWI) | UL 746A | |
| 0.75 mm | PLC 3 | |
| 0.8 mm | PLC 3 | |
| 1.5 mm | PLC 3 | |
| 2.0 mm | PLC 3 | |
| 2.5 mm | PLC 3 | |
| 3.0 mm | PLC 3 | |
| High Amp Arc Ignition (HAI) | UL 746A | |
| 0.75 mm | PLC 3 | |
| 0.8 mm | PLC 3 | |
| 1.5 mm | PLC 3 | |
| 2.0 mm | PLC 3 | |
| 2.5 mm | PLC 3 | |
| 3.0 mm | PLC 2 | |
| Comparative Tracking Index (CTI) | PLC 2 | UL 746A |
| Dielectric Strength | 32 kV/mm | ASTM D149 |
| High Voltage Arc Tracking Rate (HVTR) | PLC 3 | |
| Volume Resistivity | 1.0E+14 ohms·cm | ASTM D257/IEC 60093 |
| High Voltage, Low Current Arc Resistance | PLC 5 | |
| THERMAL PROPERTIES | VALUE | TEST METHOD |
| Relative Thermal Index – Electrical Strength | UL 746B | |
| 0.75 mm | 60 °C | |
| 0.8 mm | 60 °C | |
| 1.5 mm | 85 °C | |
| 2.0 mm | 85 °C | |
| 2.5 mm | 85 °C | |
| 3.0 mm | 85 °C | |
| Relative Thermal Index – Mechanical Impact | UL 746B | |
| 0.75 mm | 60 °C | |
| 0.8 mm | 60 °C | |
| 1.5 mm | 80 °C | |
| 2.0 mm | 80 °C | |
| 2.5 mm | 80 °C | |
| 3.0 mm | 80 °C | |
| Relative Thermal Index – Mechanical Strength | UL 746B | |
| 0.75 mm | 60 °C | |
| 0.8 mm | 60 °C | |
| 1.5 mm | 80 °C | |
| 2.0 mm | 80 °C | |
| 2.5 mm | 80 °C | |
| 3.0 mm | 80 °C | |
| Ball Pressure Temperature | 90 °C | |
| PHYSICAL PROPERTIES | VALUE | TEST METHOD |
| Dimensional Change | 0.0 % | ASTM D1042/ISO 2796 |
| Report Date: 2001-01-12 | ||
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