Covestro Bayblend® FR3025

Covestro Bayblend PC ABS blend

Bayblend® FR3025 PC/ABS Resin

Bayblend FR3025 is a flame-retardant, mineral-filled PC+ABS blend engineered for thinwall electronics. With UL 94 V-0 certification (1.2 mm), low warpage, and Vicat 102°C heat resistance, it delivers high stiffness, superior surface quality, and impact strength—ideal for notebooks and precision components.

  • Character: (PC+ABS) blend; impact modified; mineral filled; flame retardant; Vicat/B 120 temperature = 102 °C; UL recognition 94 V-0 at 1.2 mm; low warpage; improved stiffness and surface quality
  • Application: Injection molding; Notebooks and thinwall applications
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Key technical data (ISO)

  • Flame Rating: UL 94 V-0 (1.2 mm), V-1 (0.75 mm)
  • Vicat Softening Temp: 102°C (50N, 120°C/h)
  • HDT: 96°C (0.45 MPa)
  • Tensile Modulus: 6,300 MPa
  • Izod Impact (23°C): 40 kJ/m² (unnotched), 6 kJ/m² (notched)
  • Melt Temp: 260–300°C
  • Mold Temp: 65–100°C
  • Drying: 85°C for 2–4 hours (<0.02% moisture)
  • Density: 1,402 kg/m³

Application

  • Injection-molded electronics housings (e.g., laptops, tablets).
  • Thinwall components requiring flame retardancy and precision.
  • Structural parts demanding stiffness and surface finish.

Features & Benefits

Flame Retardant & Safety-Certified

It meets stringent UL 94 V-0 (1.2 mm) and V-1 (0.75 mm) standards, ensuring fire safety for electronics. Eliminates compliance risks in consumer tech.

Low Warpage & High Precision

Mineral filling reduces shrinkage (0.2–0.3%) and warpage. Ensures dimensional stability for complex, slim designs like laptop housings.

Enhanced Stiffness & Impact Resistance

It balances rigidity (6,300 MPa modulus) with toughness (40 kJ/m² Izod impact). Withstands drops and stresses in thinwall applications.

Advanced Manufacturing

Extruder machine
High-speed mixer machine
Water ring pelletizer
Automatic bagging machine
Vibrating screening machine
Plastic rein material warehouse storage capacity
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